This installation guide is design to assist you and covers all aspects in the installation GLW Oil Purifiner System. Should at any point that you have any enquiries or questions regarding the installation guide, please feel free to contact us or your nearest GLW dealer for technical assistance.
Installation Guide Procedures
Things To Note Before Installation →
Tools Required For Installation
1) Drill and assorted drill bits
2) Thread seal tape or equivalent sealant
3) Open-end wrench assortment (9mm, 11mm, 12mm, 13mm, 14mm, 16mm, 17mm, 22mm)
4) Large, adjustable crescent wrench
5) Cutting, crimping and wire-stripping pliers
6) Electric cut-off wheels
7) Sharp knife
8) Hammer and center punch
9) Voltmeter or test pen
10) Necessary fittings to make return hose connection to engine
11) 3/16’’ I.D. high pressure hose
12) 3/ 4’’ I.D. return hose
13) New full-flow OEM filter
14) New lubrication oil (Recommended By Manufacturer)
Installation Checklist
1) Check parts list against parts received.
2) Call the supplier if any parts are missing or damaged.
3) Survey application for the mounting location.
4) Check return hose requirements.
5) Check pressure line requirements.
6) Check filter removal requirements.
7) Mount the unit at the chosen location.
8) Take an oil sample of the old oil to use as reference of the current engine condition.
9) Drain oil and install new full-flow filter.
10) Install return hose.
11) Fill crankcase with new oil and take sample of new oil for baseline comparison.
12) Install pressure line. If pressure is above 5 bar at normal operating temperature, install High-Pressure Metering Jet (included in the kit), or install optional pressure reducing valve.
13) Install heating element/electrical connections.
14) Attach clear vapour tube to the valve.
15) Start the engine and check for oil leaks.
16) Let engine run for 15-45 minutes and check the flow meter for oil flow. Oil level should be between the H and L indicator on the Sight Glass.
17) Shut down engine and check oil level. Add oil if needed.
FS System Packing List
This is the standard packing list of items that comes with every FS system.
PART # | PART NAME | DESCRIPTION | QTY | |
1 | ST-11 | Br Needle Valve | FLARE 7/16" SAE X ANGLE 1/4"-1/8 PT | 1 |
2 | ST-12 | Br Barb | 1/2" BSP X 3/4" BARB | 1 |
3 | ST-13 | Br Elbow 90º | M 1/8" NTP -F 1/8" NPT | 1 |
4 | ST-14 | Br Elbow 45º | M 1/8" NPT -F 1/8" NPT | 1 |
5 | ST-15 | Br Run Tee | M 1/8" NPT -F 1/8" NPT -F 1/8" NPT | 1 |
6 | ST-17 | Br Hose Fitting | 1/4" JIC | 2 |
7 | ST-18 | Br Adaptor | 1/4" JIC X 1/8" BSP | 1 |
8 | ST-19 | Br Hex Bushing | 1/4" -1/8" NPT | 1 |
9 | ST-20 | Br Non Return Val. | F/F 1/8" | 1 |
10 | ST-21 | Hex Nipple | M 1/8"NPT x M 1/8"NPT | 1 |
11 | ST-22 | Water Hose | 3/16" x 300mm | 1 |
12 | FI-55 | Br Metering Jet | 1/8 BSP x Ø 0.4mm | 1 |
PART # | PART NAME | DESCRIPTION | QTY | |
1 | ST-23 | WIRE | Grade 70 x 3M | 1 |
2 | ST-24 | FUSE HOLDER | MINI -FOR 14V | 1 |
3 | ST-25 | MINI FUSE | MINI 15A | 1 |
4 | ST-36 | CABLE TIE | 10" | 5 |
PART # | PART NAME | DESCRIPTION | QTY | |
1 | HEX SCREW | M8 X 35mm(GALVANIZE) 8.8 | 2 | |
2 | HEX SCREW | M8 X 25mm(GALVANIZE) 8.8 | 2 | |
3 | LOCK NUT | M8 NYLON(GALVANIZE) | 4 | |
4 | FLAT WASHER | M8 (GALVANIZE) | 8 |
STANDARD PACKING LIST--FS50 | ||||
CODE | PART NAME | DESCRIPTION | QTY | |
1 | EV FS50 | Evaporator Head | - | 1 |
2 | HC-1 | Heater Cover | - | 1 |
3 | Cap Screw | M4 x 10 | 2 | |
4 | BFS50MS | Bracket(1 Set) | ID 111 x T 50mm | 1 |
5 | VV-002 | Vapour Valve(1 SET) | - | 1 |
6 | CFS50MS | OP Canister | OD 111 x H 136.5mm | 1 |
7 | CH75W12-45 | Cartridge Heater | Ø 19mm x 45mm x 12V x 75W | 1 |
8 | BRMJ2-0.8 | Br Metering Jet | 1/8"BSP X HOLEØ0.8 | 1 |
9 | FGFS400MS | Flow Gauge | 1 Set | |
10 | Jam Nut | M24 | 1 | |
11 | Standard Fitting | 1 Bag | 1 | |
12 | User Manual | 1 |